Special Length Priority Optimization Model: Minimizing Wall Rebar Usage and Cutting Waste

The production of steel rebar is an energy-intensive process that generates CO2 emissions. In construction, waste is generated by cutting stock-length rebar to the required lengths. The reduction rate achieved in most previous studies was limited due to adherence to lap splice positions mandated by building codes and the use of stock-length rebar. A previous study demonstrated a significant reduction in rebar usage and cutting waste, approaching zero, upon optimizing the lap splice position, reducing the number of splices, and utilizing special-length rebar. However, the reference length used to determine the special-length rebar was not clearly optimized. This study proposes a special length priority optimization model to minimize wall rebar usage and waste by reducing the number of splices while simultaneously ensuring an optimal reference length. The proposed model was validated using a case study wall with a standard hook anchorage at the top of the wall reinforcement. The optimization model reduced rebar cutting waste to 0.18% and decreased rebar usage from the original design by 16.16%.

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